Special Functional Optical Clear Adhesive (OCA)
Textured Polycarbonate Film
Glossy Polycarbonate Film
Optical-grade glossy PC film for applications requiring high clarity, dimensional stability, and reliable forming compatibility.
Description
Kaixin specializes in the R&D and supply of high-performance optical-grade polycarbonate (PC) films. KX-Z11PC series delivers outstanding light transmittance exceeding 91%, coupled with stringent surface quality control to effectively minimize common defects such as specks and surface irregularities. This ensures a clear, visually flawless appearance, along with excellent impact, scratch, and heat resistance. It is widely applied in display devices, automotive interiors, electronic product window panels, and other fields demanding both optical precision and structural durability.
Product Specifications
We offer both rolls and sheets tailored to meet customer requirements, with custom cutting services available upon request. Standard thickness options include 0.125mm, 0.25mm, 0.375mm, and 0.5mm. Rolls feature a maximum width of 1360mm with a standard length of 300 meters, while sheets are typically sized at 1250mm × 1500mm. Custom dimensions can also be manufactured according to specific projects requirement.
Advantages
High Transparency & Low Haze
Kaixin optical PC films achieve light transmittance exceeding 91%, enabling near-lossless light transmission. This ensures crystal-clear, vibrant visual performance in optical components.
Weather Resistance
Our raw material pellets incorporate UV-resistant properties. Even under prolonged UV exposure, the films maintain high optical purity with minimal yellowing, guaranteeing consistent optical quality over extended periods.
Exceptional Dimensional Stability & Outstanding Processability
Kaixin Optical PC films demonstrate exceptional dimensional stability across varying temperature and humidity conditions, coupled with a low coefficient of thermal expansion. This facilitates precise maintenance of optical gaps and alignment in precision optical equipment.
Application Case
Automotive Interior Components
Smart cockpit systems and in-vehicle displays require materials with high optical clarity, dimensional stability, and reliable forming performance. Applications such as instrument panels, control interfaces, and decorative structural parts also demand durable surface appearance over time.
Common Challenges
Conventional PC materials may suffer from yellowing, limited weather resistance, molding defects, or optical distortion during complex forming processes, reducing appearance consistency in high-visibility interior parts.
Why KX-Z11
Kaixin KX-Z11 optical PC film offers strong UV resistance, stable physical properties, and reliable 3D thermoforming adaptability to support precise molding and long-term appearance quality.
Typical Applications
- Instrument panels
- Center consoles
- AC control knobs
- Door panel components
- Seat control buttons
Optical Display Applications
Optical Lenses & Protective Panels
High-end optical lenses and medical viewing windows require sustained optical purity and structural reliability during prolonged use. Kaixin optical PC films utilize UV resistant modified raw materials, having passed rigorous weathering tests to deliver long term resistance against UV induced yellowing, haze formation, and performance degradation. These properties make the films ideal for multi-layer lens assemblies in safety goggles, sensor windows, and optical filters.
Additionally, the films offer exceptional mechanical strength and impact resistance. They not only withstand external collisions but also accommodate diverse functional coatings (anti-scratch, anti-fog, anti-reflective, etc.), extending end-product lifespan and enhancing safety assurance.
Optoelectronic & Precision Component Structural Layers
Applications such as optoelectronic modules, sensor windows, and laser or infrared light channels require films that combine optical transmission with precise dimensional integrity and structural stability. These materials must remain reliable under temperature and humidity fluctuations while supporting accurate component alignment.
Key Requirements
Kaixin glossy PC films are designed to support controlled thermal expansion, optimized stress management, and stable thickness uniformity for precision structural applications.
Material Advantages
This balanced performance helps maintain optical alignment, structural consistency, and reliable gap control in demanding assemblies. The films also integrate smoothly with advanced 3D thermoforming and IMD/IML processing for high-precision component manufacturing.
Typical Uses
- Center console display housings
- HUD structural covers
- AR optical mounts
- Sensor window support layers
- Precision formed structural parts
Processing
Kaixin optical glossy polycarbonate films deliver exceptional and stable optical performance while offering excellent printability and processing versatility. The films can be precisely processed through cutting, punching, cold stamping, laser machining, embossing, and bonding. Additionally, the material is compatible with diverse forming techniques, including:
We provide tailored compatibility recommendations based on customers’ specific manufacturing workflows, enabling streamlined transition from design to mass production.
Frequently Asked Questions
What are the unique advantages of Kaixin KX-Z11 optical PC film?
This series of film features high light transmittance above 91%, low haze, excellent impact resistance, scratch resistance, and heat resistance. Surface defects such as crystal spots and irregularities are strictly controlled, delivering a clear and pure visual effect. It is suitable for demanding optical and structural component applications.
How about the material performance in terms of weather resistance? Can it ensure long-term use?
Kaixin glossy PC film uses UV-resistant modified raw materials. It can effectively resist yellowing, hazing, and performance degradation caused by long-term UV exposure, helping maintain optical purity and structural stability in exposed environments such as automotive interiors, optical lenses, and medical windows.
What processing and molding techniques is glossy PC film suitable for?
It supports cutting, punching, cold stamping, laser processing, embossing, and bonding. It is also compatible with cold forming, thermoforming, deep drawing, IMD/IML, FIM, and HPF, making it suitable for complex 3D applications.
What is the application value of Kaixin optical PC film in the optical display field?
In applications such as optical lenses, sensor windows, and laser or infrared channels, the film helps maintain light transmission, dimensional stability, and structural precision, meeting demanding optical performance requirements.
Why choose Kaixin optical PC film over standard PC film?
Kaixin maintains full in-house control over the development process from raw materials and formulation to extrusion and surface quality control. This supports stronger performance in light transmittance, anti-yellowing, dimensional stability, and thermoforming adaptability compared with standard market alternatives.